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Millimeter-Wave Radar Assembly and Testing Solution
Overview

This solution is specifically designed for the assembly and testing of millimeter-wave radars in new energy vehicle (EV) intelligent driving systems—including corner radar, forward radar, cabin radar, and 4D millimeter-wave radar. It covers key processes such as PCBA firmware flashing, functional testing (FCT), housing assembly, laser welding, dispensing, riveting, laser marking, air tightness testing, radar calibration, and EOL (end-of-line) testing. The entire line features high automation and flexible design, significantly improving assembly consistency and testing efficiency.

Autonomous Driving DomainProduction Line Testing EquipmentManufacturing Process SystemsSmart Manufacturing SolutionAutomotive Radar TestingEnd-of-Line Test System
Features
  1. Automated Assembly & Testing: Integrates firmware flashing, FCT, housing assembly, laser welding, riveting, calibration, and other core processes to ensure consistency and efficiency.
  2. Flexible Process Compatibility: Supports fast switching and customized production for various radar types including corner, forward-facing, and cabin radars.
  3. High Throughput: Line takt time ≤ 20 seconds; UPH (units per hour) up to 180 units, meeting rapid delivery requirements.
  4. Efficient Operations: OEE ≥ 85%, ensuring high equipment utilization and smooth line operations.
  5. Standardized Workstations: Equipped with 12–14 standard workstations, with modular expansion and easy maintenance supported.