Automotive Transportation
Provide complete measurement and control equipment and integrated automation production line solutions focused on the electrification and intelligence of new energy vehicles
Charging Pile Assembly / Test Line
The assembly and test line for new energy vehicle charging piles consists of a host assembly test line, a terminal assembly test line, and a whole machine test line. The whole line uses customized chain plates for the transmission of charging pile products, and materials are supplied automatically by AGV to ensure an efficient and automated production process. It is dedicated to manufacturing super DC charging piles to meet the high-power charging requirements in the field of new energy vehicles
Core Station Composition
Core workstations include host on-line, distribution module installation, electrical inspection, rain test, terminal on-line, safety regulation testing, airtightness testing, ATE (Automated Test Equipment) testing, aging testing, etc
Technical Highlights
OBC DCDC Assembly / Test Line
The assembly and test line for new energy vehicle OBC/DCDC integrates mechanical, electrical and control technologies to realize the automatic transportation, assembly and detection of electronic control components. Through advanced equipment and strict testing, the product performance is comprehensively evaluated, such as data processing, power consumption, stability and reliability. The intelligent control system monitors and adjusts production parameters in real time to ensure that each product is assembled and tested under the best conditions, providing efficient guarantee for the production of new energy vehicles
Core Station Composition
Selective soldering, tightening, dispensing, curing, AOI (Automated Optical Inspection), three-proof coating, abnormal sound testing, safety regulation testing, calibration testing
Technical highlights
High-precision assembly, highly efficient automated production, flexible and customizable, intelligent management
Electric Drive Assembly / Test Line
The electric drive assembly and test line for new energy vehicles integrates advanced automated assembly and detection technologies, covering processes such as assembly, press-fitting, tightening, oil injection, electrical performance detection, and EOL testing. Through a highly automated and flexible design, the whole line ensures efficient production and precise quality control. The intelligent production management system can monitor the production status in real time and dynamically adjust process parameters to ensure the assembly accuracy and reliability of products, providing a stable technical guarantee for the electric drive system of new energy vehicles
Core Station Composition
Starting resistance torque test, automatic press-fitting of elastic pins, heating equipment for driven gears, tightening of differential bolts, press-fitting of inner rings of differential bearings, differential, press-fitting of outer rings of secondary shafts, measurement and selection of shims, assembly of shaft systems into boxes, tightening of hydraulic modules, tightening of box bolts, oil injection and extraction and weighing, electrical performance testing, EOL testing
Technical Highlights
The assembly process is mainly automatic, and the automation rate of the production line is 80%. Two products can be switched for production
Rotor Assembly / Test Line
The rotor assembly and test line for new energy vehicles adopts an integral iron core injection molding process. The core workstations include key processes such as robot handling, insertion of magnetic steel into iron cores, injection molding, rotor into shaft, press-fitting, magnetization, oil spraying, dynamic balance, and detection. The whole line is highly automated to ensure the assembly accuracy and consistency and meet the high-performance requirements of electric motors for new energy vehicles, providing an efficient and reliable production solution
Core Station Composition
Robot handling, insertion of magnetic steel into iron cores, injection molding of iron cores, stacking of iron cores, rotor into shaft, press-fitting of rings, press-fitting of bearings, spraying of rotor with oil, magnetization of rotor, detection of surface magnetic field, height detection, dynamic balance detection, laser marking
Technical Highlights
The assembly process is mainly automatic, and the production line automation rate is 85%. Two products can be switched for production
Electric Drive
Electric Motor
Electromechanical Brake (EMB) Assembly / Test Line
The EMB assembly and test line is composed of the EMB housing assembly line and the EMB bracket and assembly test line. It is dedicated to producing high-performance electromechanical and software-integrated braking products. The whole line integrates automated assembly and testing technologies to ensure accurate assembly, performance reliability, and quality consistency of products, meeting the high-standard production requirements of braking systems for new energy vehicles
Core Station Composition
Screw assembly, MGU installation, assembly airtightness testing, sliding force testing, drag torque testing, profile detection, assembly EOL testing, etc
Technical Highlights
EPB MGU Assembly / Test Line
The EPB MGU assembly and test line adopts a circular double-speed chain design and is dedicated to producing high-performance EPB MGU products. The whole line integrates advanced automated assembly and testing technologies to ensure strict requirements in terms of product performance, quality, and consistency, improve production efficiency and precision, and provide a high-standard braking system solution for new energy vehicles
Core Station Composition
Motor gear press-fitting, motor end cover welding, resistance welding, laser welding, performance testing, noise testing, etc
Technical Highlights
ECU Assembly / Test Line
The ECU assembly and test line is composed of the PCBA test sub-line and the ECU main line. It is dedicated to producing the core component ECU of the automotive Onebox brake-by-wire system. The whole line integrates automated testing and assembly technologies to ensure high precision and reliability of products, meeting the strict performance requirements of the automotive braking system for core components and facilitating efficient production and quality control
Core Station Composition
Program burning, FCT testing, ultrasonic welding of breathable film, selective wave soldering, dispensing and pressing of case cover, etc
Technical Highlights
SBW Assembly / Test Line
The SBW-HWA assembly and test line is composed of an off-line controller line, an off-line upper and lower HWA semi-finished product line, and a main line assembly and test line. It is dedicated to producing the core component of the automotive steer-by-wire system – the haptic simulator. The whole line integrates advanced assembly and testing technologies to ensure high precision and consistency of products, meet the strict performance requirements of the automotive steer-by-wire system for key components, and support efficient production and quality control
Core Station Composition
Motor installation, angle sensor installation, tension testing, stroke component installation, angle component installation, EOL & NVH testing, etc
Technical Highlights
Brake-by-Wire
Steer-by-Wire
Radar Assembly / Test Line
The lidar assembly line has excellent product compatibility. It adopts a tray feeding system to ensure efficient and stable material supply. The core processes of the whole line are 100% automated to ensure high quality and high efficiency of on-board lidars. Advanced automation technology improves production efficiency, meets strict quality standards, and flexibly adapts to assembly needs of different models, enhancing production flexibility and scalability
Core Station Composition
Automatic dispensing, automatic solder paste dispensing, solder joint detection, motor assembly, and tightening of the rotating mirror semi-finished product assembly